Uma umsabalalisi ezibophezela ukumela uhlobo lomshini wokugaya amazinyo ngokusekelwe ocingweni lwevidiyo kanye neshidi lemininingwane, lokho kuwukuqaphela. Uma bendiza besuka eMexico bezohamba phansi komkhiqizo, lokho kuwukuqikelela okufanele.
Umlingani wethu wokusabalalisa waseMexico, owaqala ukusebenza nathi ngo-Ephreli kulo nyaka, uvakashele ifektri yethu mathupha ngoJuni ukuze abone ukuthi imishini yethu yokugaya yamazinyo iklanywa kanjani, ihlanganiswa kanjani, futhi ihlolwe kanjani ngaphambi kokuba ifike elabhorethri noma emtholampilo. Lokhu okuthunyelwe kuveza lokho abakuqinisekisile mathupha - nokuthi kungani kubalulekile uma okwamanje uhlola umenzi wemishini yokugaya yamazinyo emakethe yakho.
Iningi lemikhiqizo yemishini yokugaya amazinyo encintisanayo lithenga ama-spindle awo kubaphakeli bezinkampani zangaphandle. Thina asiwathengi. Onjiniyela bethu baqondise ithimba elivakashile ngokusebenzisa i-spindle yethu kagesi esizithuthukisele yona — umkhiqizo omkhulu ongu-800W, ububanzi be-RPM obungu-10,000–60,000 — eyakhelwe kumklamo wokunciphisa ozimele kanye nesistimu yokulawula ehlakaniphile ye-TEC ehlanganisa ama-algorithms esikhathi sangempela nokunciphisa impendulo yedatha.
Ukuhlanganiswa kwespindle kanye nokuhlolwa okusebenzayo ngesikhathi sokuvakasha
Ukuhlolwa kwebhentshi eliqondile leyunithi ye-spindle kagesi
Kungani lokhu kubalulekile kumthengisi noma kumnikazi webhubhu: ukuzinza kwe-spindle kanye nokunemba kunquma ngqo ukuthi umshini wokugaya amazinyo uhlala isikhathi esingakanani ngaphakathi kokubekezelelana ngaphambi kokuba udinga ukulinganiswa kabusha. Ngenxa yokuthi siyaklama futhi sakhe le ngxenye ngokwethu kunokuba siyithole ngaphandle, singaqinisekisa ukulingana phakathi kwe-spindle, i-reducer, kanye nesofthiwe yokulawula - okuyilapho izinkinga eziningi zokungaguquguquki kwesikhathi eside zabancintisani ziqala khona.
Okulandelayo, ithimba libukeze umshini wethu wokushintsha amathuluzi ozenzakalelayo osebenza ngogesi ngokuphelele — onezindawo eziyi-10 emgqeni wethu we-5-axis DN-H5, onezindawo eziyi-3–6 emishinini yethu ye-4-axis — ngaphandle kwephampu yomoya noma kuphi ohlelweni.
Ukubukeza indlela yokushintsha amathuluzi endaweni yokuhlanganisa
Ukuhlolwa okuseduze kwendlu kanye nokuhlanganiswa kokushintsha amathuluzi kwangaphakathi
Lokhu kuyinto encane ezwakala sengathi inomthelela wangempela wokusebenza: ukungabikho kwepompo yomoya kusho ukuthi akukho mishini eyengeziwe ongayithenga, akukho sikhathi sokulungisa esengeziwe, umsindo omncane phansi emtholampilo, futhi akukho compressor ethatha isikhala elabhorethri okungenzeka ukuthi isivele incane ekamelweni. Izinhlelo ezincintisanayo ezithembele ekushintsheni kwamathuluzi omoya noma ekulinganisweni ngesandla zivame ukudinga ukulungiswa okwengeziwe ngesikhathi sokusebenza komshini.
Ishidi lemininingwane lisho ukunemba kokubekwa okuphindaphindiwe okungu-±0.01mm kumayunithi angu-5-axis kanye no-±0.02mm kumayunithi angu-4-axis. Ukuma ebhentshini lokulawula nokubuka indawo yethuluzi lokulandelela isofthiwe ngesikhathi sangempela kuwubufakazi obuhlukile.
Ithimba elivakashile liphinde lachitha isikhathi endaweni yethu yokuhlola izinto ezingenayo, lapho izingxenye ezivela kuwo wonke amaqoqo abaphakeli zihlolwa ngaphambi kokuba kuqale ukuhlanganiswa — ngoba umshini onembile uthembeke kuphela njengezingxenye ezingena kuwo.
Iningi labathengi alikaze libone le ngxenye yokusebenza komhlinzeki: imishini yokugaya ye-CNC ene-axis ezintathu esiyisebenzisa ngaphakathi endlini ukuze sisebenze izingxenye zethu zensimbi kanye nezinto ezisetshenziswayo. Esikhundleni sokuthumela yonke ingxenye esitolo semishini esivela eceleni, izingxenye ezibalulekile zinqunywa emishinini yethu, ngaphansi kokuhlolwa kwekhwalithi yethu, ngaphambi kokuba zifinyelele ekuhlanganisweni kokugcina.
Ingxenye esanda kufakwa, esikiwe ngaphakathi kwemishini yethu ye-CNC ene-axis ezintathu
Ukuhlolwa okuseduze kwendlu kanye nokuhlanganiswa kokushintsha amathuluzi kwangaphakathi
Kumthengisi, lokhu kubalulekile ngesizathu esilula: uma umkhiqizi elawula uchungechunge lokuhlinzeka ngokuqondile, kulapho kuba nezimo ezimbalwa ngesikhathi sokukhokha, ukuhambisana kwengxenye, kanye nokulawulwa kwekhwalithi. Umhlinzeki okhipha yonke into ngaphandle unikeza nengozi yayo kuwe.
Ehhovisi lethu lokuklama, onjiniyela baqondise ithimba kumodeli ye-3D yendlu yomshini eSolidWorks — umklamo wangaphandle ofanayo oyingxenye yalokho okwenza amayunithi ethu abonakale ngokushesha, futhi abe nelungelo lobunikazi.
Ingxenye esanda kufakwa, esikiwe ngaphakathi kwemishini yethu ye-CNC ene-axis ezintathu
Ukuhlolwa okuseduze kwendlu kanye nokuhlanganiswa kokushintsha amathuluzi kwangaphakathi
Ngale kohambo ngokwalo, ukuvakasha bekuyingxoxo esebenzayo. Umlingani wethu ubuze ngqo ngokutholakala kwesitoko futhi waqinisekisa ukuthi balindele ukuhambisa amayunithi angaphezu kwama-20 ngonyaka emakethe yabo - futhi wabuza imibuzo eningiliziwe mayelana nomthamo wethu wokukhiqiza wanyanga zonke, uhlobo lombuzo wokuzikhandla obuzwa ngumsabalalisi wesikhathi eside ngaphambi kokukhulisa.
Ukuzibophezela okufana nalokhu akuyona isilinganiso esingahleliwe — kubonisa ukuzethemba kwangempela ekudingweni kwemakethe ngemuva kwezinyanga eziningana zokumelela umkhiqizo, futhi uhlobo lokubonakala kwe-oda eliya phambili olusivumela ukuthi sihlele amazinga okukhiqiza kanye nesitoko emakethe yabo ngqo, kunokuba sikuphathe njengokuthunyelwa okukodwa.
Ngemva kohambo lwemboni, ukuvakasha kwaqeda indlela ibhizinisi elivame ukwenziwa ngayo lapha eGuangdong: ukuhlala phansi ndawonye bephuza itiye.
Kule ngxenye yeShayina, itiye akuyona imininingwane eseceleni yomhlangano webhizinisi — kuvame ukuba lapho ingxoxo yangempela yenzeka khona. Ukwabelana ngetiye kunciphisa izinto ngamabomu: kuyisibonakaliso sokuthi ubudlelwano buza ngaphambi kokuthengiselana, nokuthi izinhlangothi zombili zizimisele ukuzinika isikhathi sokwazi ukuthi ziqhuba ibhizinisi nobani, hhayi nje ukushintshana ngezingcaphuno nge-imeyili. Kumsabalalisi onquma ukuthi uzomethemba bani emakethe yakhe eminyakeni embalwa ezayo, lokho kubaluleke kakhulu njenganoma yiliphi ishidi lemininingwane.
Kuyinto encane, kodwa futhi yingxenye yobudlelwano isithombe somkhiqizo esingenakukwazi ukuyithwebula: abantu abasebenzisa imishini, kanye neqiniso lokuthi siphatha abathengisi bethu njengabalingani besikhathi eside, hhayi ukuthengiselana okwenziwa kanye kuphela.
Uma uhlola abakhiqizi bemishini yokugaya amazinyo emakethe yakho — kungakhathaliseki ukuthi ungumsabalalisi, ilebhu yamazinyo, noma iqembu lekliniki — wamukelekile ukuvakashela ifektri yethu mathupha, njengoba nje umlingani wethu waseMexico enza. Ukubona i-spindle assembly, i-machining yangaphakathi, kanye nenqubo yokuyiqala kuyindlela esheshayo yokwazi ukuthi yini ngempela oyithengayo.
Xhumana Nathi ukuze Uhlele Ukuvakasha Kwasefektri →