Xa umsasazi ezibophelela ekumeleni uphawu lomatshini wokugaya amazinyo ngokusekelwe kwifowuni yevidiyo kunye nephepha leenkcukacha, oko kukuthatha inyathelo elikhulu. Xa besuka eMexico besiya kungena kwiqonga lemveliso ngokwabo, loo nto ithetha ukuba kufuneka baqaphele.
Iqabane lethu lokusasaza laseMexico, eliqale ukusebenza nathi ngo-Epreli kulo nyaka, lityelele umzi-mveliso wethu ngokwalo ngoJuni ukuze libone ukuba oomatshini bethu bokugaya amazinyo be-CAD/CAM bakhiwe njani, bahlanganiswe njani, kwaye bavavanywa njani ngaphambi kokuba bafike kwilebhu okanye kwikliniki. Eli nqaku lichaza oko bakuqinisekisileyo ngokwabo - kunye nesizathu sokuba kubalulekile ukuba okwangoku uvavanya umenzi woomatshini bokugaya amazinyo kwimarike yakho.
Uninzi lweenkampani zoomatshini bokugaya amazinyo ezikhuphisanayo zithenga ii-spindles zazo kubaboneleli benkampani yangaphandle. Thina asizithengi. Iinjineli zethu zihambise iqela elityeleleyo kwi -spindle yethu yombane esiziphuhlisileyo — imveliso ephezulu ye-800W, uluhlu lwe-10,000–60,000 RPM — eyakhelwe kuyilo oluzimeleyo lwe-reducer kunye nenkqubo yolawulo olukrelekrele lwe-TEC edibanisa ii-algorithms zexesha langempela kunye nempendulo yedatha enqunyulwayo.
Ukuhlanganiswa kwespindle kunye novavanyo olusebenzayo ngexesha lotyelelo
Uvavanyo lwebhentshi echanekileyo yeyunithi ye-spindle yombane
Kutheni oku kubalulekile kumthengisi okanye kumnini-lebhu: ukuzinza kwe-spindle kunye nokuchaneka kugqiba ngokuthe ngqo ukuba umatshini wokugaya amazinyo uhlala ixesha elingakanani ngaphakathi kokunyamezelana ngaphambi kokuba udinge uhlengahlengiso. Ngenxa yokuba siyila kwaye sakha le nxalenye ngokwethu endaweni yokuyithenga ngaphandle, sinokuqinisekisa ukulingana phakathi kwe-spindle, i-reducer, kunye nesoftware yokulawula - apho kanye iingxaki ezininzi zokuqina kwexesha elide ziqala khona.
Okulandelayo, iqela lihlolisise isixhobo sethu sokutshintsha izixhobo esisebenza ngombane ngokupheleleyo — indawo ezili-10 kumgca wethu we-5-axis DN-H5, indawo ezi-3–6 kumatshini wethu we-4-axis — kungekho mpompo yomoya naphi na kwinkqubo.
Ukuphonononga iindlela zokutshintsha izixhobo kwindawo yokuhlanganisa
Ukuhlolwa ngokusondeleyo kwendlu kunye nendibano yokutshintsha izixhobo zangaphakathi
Le yinkcukacha evakala incinci enefuthe lokwenyani lokusebenza: ukungabikho kwepompo yomoya kuthetha ukuba akukho zixhobo zongezelelweyo zokuthenga, akukho xesha lokulungisa elongezelelweyo, ingxolo encinci kumgangatho weklinikhi, kwaye akukho compressor ethatha indawo kwilabhoratri esenokuba sele ixinene. Iinkqubo ezikhuphisanayo ezixhomekeke kutshintsho lwezixhobo zomoya okanye ukulinganiswa ngesandla zidla ngokufuna ukulungiswa ngakumbi kubomi bokusebenza komatshini.
Iphepha leenkcukacha lichaza ukuchaneka kokubekwa kwakhona kwe-±0.01mm kwiiyunithi ze-5-axis kunye ne-±0.02mm kwiiyunithi ze-4-axis. Ukuma ebhentshini yokulawula kunye nokubukela indawo yesixhobo sokulandelela isoftware ngexesha langempela luhlobo olwahlukileyo lobungqina.
Iqela elityeleleyo likwachithe ixesha kwindawo yethu yokuhlola izinto ezingenayo, apho izinto ezivela kwibhetshi nganye yababoneleli zijongwa ngaphambi kokuba kuqalwe ukuhlanganiswa — kuba umatshini ochanekileyo uthembeke kuphela njengezinto ezingena kuwo.
Uninzi lwabathengi aluyiboni le nxalenye yomsebenzi womthengisi: oomatshini bokugaya be-CNC abane-axis ezintathu esibasebenzisa ngaphakathi endlwini ukuze sisebenzele izixhobo zethu zesinyithi kunye nezixhobo. Endaweni yokuthumela yonke into kwivenkile yoomatshini yangaphandle, izinto ezibalulekileyo zinqunyulwa kwizixhobo zethu, phantsi kokuhlolwa komgangatho wethu, ngaphambi kokuba zifikelele kwindibano yokugqibela.
Icandelo elisandul’ ukwenziwa ngomatshini, elisikwe ngaphakathi kwizixhobo zethu ze-CNC ezine-axis ezintathu
Ukuhlolwa ngokusondeleyo kwendlu kunye nendibano yokutshintsha izixhobo zangaphakathi
Kumthengisi, oku kubalulekile ngesizathu esilula: okukhona umenzi elawula ngokuthe ngqo uthotho lweenkonzo, kokukhona zimbalwa izinto ezitshintshayo ngexesha lokuqalisa, ukungaguquguquki kwenxalenye, kunye nolawulo lomgangatho. Umthengisi onikezela yonke into ngaphandle ukwanikezela umngcipheko wakhe kuwe.
Kwiofisi yethu yoyilo, iinjineli zihambise iqela kwimodeli ye-3D yendlu yomatshini eSolidWorks — uyilo olufanayo lwangaphandle oluyinxalenye yento eyenza iiyunithi zethu zibonakale ngoko nangoko, kwaye zibe namalungelo obunikazi.
Icandelo elisandul’ ukwenziwa ngomatshini, elisikwe ngaphakathi kwizixhobo zethu ze-CNC ezine-axis ezintathu
Ukuhlolwa ngokusondeleyo kwendlu kunye nendibano yokutshintsha izixhobo zangaphakathi
Ngaphaya kolu tyelelo, utyelelo belukwayincoko esebenzayo. Iqabane lethu libuze ngokuthe ngqo malunga nokufumaneka kwesitokhwe kwaye laqinisekisa ukuba balindele ukuhambisa ngaphezulu kweeyunithi ezingama-20 ngonyaka kwimarike yabo - kwaye babuze imibuzo eneenkcukacha malunga nomthamo wethu wemveliso wenyanga, uhlobo lombuzo onzima obuzwa ngumsasazi wexesha elide ngaphambi kokuba andise.
Ukuzibophelela okunje akusiyongqikelelo nje eqhelekileyo — kubonisa ukuzithemba ngokwenene kwimfuno yemarike emva kweenyanga ezininzi zokumela imveliso, kwaye luhlobo lokubonakala kwe-oda eliya phambili elisivumela ukuba sicwangcise amanqanaba emveliso kunye nesitokhwe ngokunxulumene nemarike yabo ngokukodwa, endaweni yokuyiphatha njengokuthunyelwa kwempahla kube kanye.
Emva kohambo oluya kumzi-mveliso, utyelelo lwaphelisa indlela edla ngokwenziwa ngayo ishishini apha eGuangdong: ukuhlala phantsi kunye bephuza iti.
Kule nxalenye yaseTshayina, iti ayisiyonto ibalulekileyo kwintlanganiso yeshishini — kudla ngokuba yingxoxo yokwenyani apho kwenzeka khona incoko yokwenyani. Ukwabelana ngeti kuyayicothisa into ngabom: luphawu lokuba ubudlelwane buza ngaphambi kwentengiselwano, kwaye omabini amacala azimisele ukuzinika ixesha lokwazi ukuba benza ishishini nabani, kungekuphela nje ngokutshintshiselana ngeekowuteshini nge-imeyile. Kumthengisi othatha isigqibo sokuba ngubani oza kumthemba kwimarike yakhe kwiminyaka embalwa ezayo, oko kubaluleke kakhulu njengayo nayiphi na i-spec sheet.
Yinto encinci le, kodwa ikwayinxalenye yobudlelwane obungenakuthathwa yifoto yemveliso: abantu abasemva koomatshini, kunye nenyaniso yokuba siphatha abathengisi bethu njengabalingani bexesha elide, kungekhona iintengiselwano zexesha elinye.
Ukuba uvavanya abavelisi boomatshini bokugaya amazinyo kwimarike yakho — nokuba ungumsasazi, ilebhu yamazinyo, okanye iqela leklinikhi — wamkelekile ukuba undwendwele umzi-mveliso wethu ngokwakho, njengoko iqabane lethu laseMexico lenzile. Ukubona i-spindle assembly, i-machining yangaphakathi, kunye nenkqubo yokuyivula yeyona ndlela ikhawulezayo yokwazi ukuba uthenga ntoni ngokwenene.
Qhagamshelana Nathi ukuze Ucwangcise Utyelelo Lwefektri →